How to Create and Set Up Cutter Files for Print in Adobe Illustrator

How to Create and Set Up Cutter Files for Print in Adobe Illustrator

Read Time: 2 Minutes

instantprint

17 Oct 2024

Ever wondered how to bring your custom designs to life with perfectly cut shapes? Whether you're working on custom signage or a custom-sized banner getting the cutter file just right is essential for a crisp, flawless finish. Let’s walk through how to set up your cutter files with Adobe Illustrator so that your designs are ready for production - every time!

 

What Exactly is a Cutter Guide? Here’s What You Need to Know

A cutter guide acts like a roadmap for cutting your design. It outlines exactly where the cutting machine needs to go, helping to create custom shapes. To create one, we recommend using design software like Adobe Illustrator.

Ready to bring your custom-cut designs to life? Getting the cutter file right is crucial for clean, accurate cuts. Follow this simple guide to set up your file for cutting with Adobe Illustrator.

 

Step 1: Set Up a New File

  1. Create a canvas or artboard in Adobe Illustrator 
  2. Open the Layers palette and create a new layer named “Artwork”. This is where your CMYK design will go.
  3. Add a 3mm bleed on all sides to your artwork to ensure proper cutting.

 

Step 2: Create a Cutting Guide

  1. Create another new layer and name it “CustomCutter” (pay attention to capitalisation).
  2. In the Swatches palette, add a new swatch and name it “CustomCutter”.
  3. Set this swatch as a Spot Colour and apply a  CMYK value that contrasts against your project.
  4. On the CustomCutter layer, draw a vector path around the shape you want to cut. Make sure this path uses the CustomCutter swatch as its stroke colour.
  5. Set the stroke thickness to 0.25pt (0.088mm) for accuracy.

 

Step 3: Save as a PDF

Once your design is ready, save the file as a PDF/X-1a or Print Ready PDF. This ensures your design is in high resolution and compatible with cutting machines.

 

Final Checks and Saving

Open it in Acrobat and use Output Preview to check that the cut lines are labelled correctly. Double-check their placement by deselecting and reselecting them to ensure everything is in the right place.

You’re all set! Now, your PDF is ready for submission, and your custom design will be cut perfectly every time.

If you have any questions or need help, feel free to contact our team! Happy designing!

 

Jargon Buster - Understanding Cutter File Formats:

  • PDF/X-1a: This is the preferred format for most cutting machines. It ensures colour consistency and compatibility.
  • DXF: A format used for CAD software. It's suitable for simple shapes but might not retain all design elements.
  • AI: Adobe Illustrator's native format. While it's versatile, it might not be directly compatible with all cutting machines.
Craig

About the Author

Hi, I’m Craig, instantprint’s Marketing Manager. I have a passion for discovering new and innovative ways small business owners can give their marketing a boost.